| Item | Test condition | Requirements |
| 1 | Appearance | Visual by eye
Light: >1.0
Lamp: 200~300Lx
Space: 0.3~0.5m | 1. Plastic part:smooth and flat surface without
discolor,broken,crack distortion defects is acceptable. 2.Metal part:btight and even surface without rust,oxide,fog and
obvious physical damage defects is acceptable. 3.Wire:clearing surface without discolor,broken defects,indistinct
words and mark is acceptable. |
| 2 | Contact resistance | Mate connectors,measure by dry circuit. | 10mΩ MAX |
| 3 | InsuIation Resistance | Apply 500V DC between adjacent terminal or ground. | 1000MΩ MIN |
| 4 | Dielectric Strength | Mate connectors,apply 500V AC for 1 minute between adjacent
terminal or ground. | No Breakdown |
| 5 | Crimping Pull Out Force | Fix the crimped terminal,apply axial pull out force on the wire at
the speed rate of not more 25mm/min. | AWG.22# 30N MIN
AWG.24# 20N MIN
AWG.26# 15N MIN
AWG.28# 10N MIN
AWG.30# 8N MIN |
| 6 | Terminal/Housing Retention Force | Apply axial pull out force at the speed rate of not more 25mm/min
on the pin assembled in the housing. | 15N MIN |
| 7 | Pin Retention Force | Apply axial push out force at the speed rate of not more
25mm/minute on the terminal assembled in the base. | 10N MIN |
| 8 | Solderability | Soldering time: 2±0.5 second Solder Temperature:240℃±5℃ | 90% of immersed area must show no voids,pin holes |
| 9 | Resistance to Soldering Heat | Soldering time: 2±0.5 second Solder Temperature:260℃ | Appearance | No Damage |
| 10 | Heat Resistance | Mated connectors are exposed to a temperature of 85℃±2℃ for 96
hours. | Appearance
LLCR | No Damage
20mΩ Max |
| 11 | Clod Resistance | Mated connectors are exposed to a temperature of -25℃±2℃ for 96
hours. | Appearance
LLCR | No Damage
20mΩ Max |
| 12 | Temperature Rise | Carring rated current load. | Temperature Rise | 30℃ MAX |
| 13 | Humidity | Temperature:40±2℃
Relative Humidity:90%~95%
Duration:96 hours | Appearance | No damage |
| Dielectric strength | 1000VAC/minute |
Insulation Resistance LLCR | 1000MΩ MIN |
| 20mΩ MAX |
| 14 | Temperature cycle | Mated connectors are exposed to 5 cycles of:
a)-25°C±2°C 0.5hour
b)+85°C±2°C 0.5hour | Appearance | No damage |
| Dielectric strength | 1000VAC/minute |
Insulation Resistance LLCR | 1000MΩ MIN |
| 20mΩ MAX |
| 15 | Vibration | Frequency:10~55Hz
Amplitude:±1.5mm
Frequency:>55~500Hz
Acceleration:50m/s2
Duration:2 hours in each X,Y,Z axes | Appearance | No damage |
| Contact resistance | 20mΩ MAX |
| Intermittence | 1μsec MAX |
| 16 | Repeated insertion/ withdrawal | When mated up to 50 cycles repeatedly by the rate of 10 cycles per
minute. | Appearance | No damage |
| Dielectric strength | 1000VAC/minute |
| Insulation | 1000MΩ MIN |
| Contact resistance | 20mΩ MAX |
| 17 | Salt spray | 16 hour exposure to a saltspray from the 5%±1 solution. | Appearance:No Damage(No erosion with material exposed.And with
plating material,slight erosion on the cutting surface acceptable) |
| 18 | Insertion and Withdrawal Force | Insertion and withdraw contact at the speed rate of 1mm/s~5mm/s. | Insertion(Max) | Withdrawal(Min) |
| 10N | 2.0N |
